Full Automatic Molded Fiber Tableware Production Line
The molded fiber tableware production line is composed of a pulping system, host equipment, vacuum system, high-pressure water system and air pressure system, and is used to produce disposable pulp molded tableware. This production line uses sugar cane pulp, bamboo pulp, wood pulp, reed pulp, straw pulp and other pulp boards as raw materials. It is prepared into a certain concentration of slurry through crushing, refining, adding chemical additives and other processes, and then uses vacuum to make the pulp It is uniformly attached to a special metal mold to form a wet blank product, and then undergoes drying, hot pressing, trimming, and stacking processes to produce disposable pulp molded tableware products.
The plan can be professionally customized according to the actual situation of the customer.
Energy Efficiency
The product is transferred using a motor-driven screen frame, eliminating the need for vacuum adsorption and transfer. This reduces the air pressure requirements of the vacuum machine, resulting in energy savings.
Space Optimization
The compact design of the machine maximizes factory space utilization, offering high production capacity within a small footprint.
Efficient Operations
The system enables quick mold installation, rapid screen changes without stopping production, and extended intervals between mold cleaning cycles.
Superior Product Quality
The screen frame transfer method ensures the product is free from process holes and dirty black spots, maintaining high-quality output.
Easy Maintenance
The equipment features a pneumatic and servo drive system, with product transfer handled by the screen frame. The hot stamping mold does not require horizontal movement, reducing the need for precise repeated positioning. Maintenance is straightforward and can be performed by regular technicians.
Forming, hot pressing, trimming and stacking are completed continuously in one machine.
Main configuration:
- Forming method: reciprocating forming
- Material of upper and lower mold bases: 304 stainless steel
- Material of lower mold base for hot pressing: ductile iron Material of upper mold base for hot pressing: carbon steel
- Driving method: pneumatic + servo motor + precision reducer
- Heating method: electric heating
- Control system: PLC + touch screen control
- Brand of main electrical components: low-voltage ABB + Siemens PLC + Huichuan servo
- Drying method: in-mold drying
- Over-current material: stainless steel
| Models | Output Capacity | Floor (meters) | Staff Required | Electricity Consumption | Water Consumption |
|---|---|---|---|---|---|
| TWB4000 | 4 Tons/day | 24 * 36 Meters, height ≥ 4M | 5 Persons/shift | 1000-1050 KW/hour | 0.4-0.6 Tons/hour |
| TWB8000 | 8 Tons/day | 24 * 48 Meters, height ≥ 4M | 10 Persons/shift | 1900-1950 KW/hour | 0.9-1.1 Tons/hour |
| TWB10000 | 10 Tons/day | 24 * 60 Meters, height ≥ 4M | 14 Persons/shift | 2300-2400 KW/hour | 1-1.3 Tons/hour |
| TWB20000 | 20 Tons/day | 184 * 36 Meters, height ≥ 4M | 18 Persons/shift | 4500-4600 KW/hour | 2.4-2.6 Tons/hour |
| TWB30000 | 30 Tons/day | 224 * 36 Meters, height ≥ 4M | 23 Persons/shift | 7000-7100 KW/hour | 3.7-3.9 Tons/hour |
| TWB40000 | 40 Tons/day | 264 * 42 Meters, height ≥ 4M | 30 Persons/shift | 9035-9450 KW/hour | 4.9-5.1 Tons/hour |
| TWB50000 | 50 Tons/day | 264 * 52 Meters, height ≥ 4M | 38 Persons/shift | 11400-11500 KW/hour | 6.2-6.4 Tons/hour |
Advanced Automation
The entire production process is seamlessly automated, ensuring streamlined operations from start to finish.
Versatility in Product Design
Our equipment is adept at manufacturing complex shapes, including items with negative angles like cup lids, thanks to its precise alignment and cold extrusion capabilities.
Efficiency and Precision
Characterized by swift operation, exceptional accuracy, and superior control, the machinery is powered by servo motors for optimal performance.
About Besure: A Pioneer in Pulp Molding Innovation
- Besure: Innovating Pulp Molding Since 1997
- Pioneered molded pulp production in China, integrating European technology.
- Evolved into a comprehensive group for R&D, manufacturing, and sales of pulp molding solutions.
- A China-Europe joint venture, leading the industry with a global footprint.
- The first Chinese pulp molding equipment manufacturer to go public.
- Over 25 years of expertise, setting the standard for high-end pulp molding equipment.
- Supports a global customer base with a network of six service centers.
BeSure: Leader in Pulp Forming
BeSure: Pulp Molding Innovator
Located in Foshan, China, BeSure leads in advanced pulp molding equipment, with a 38,000 sq m facility and over 250 staff, including a strong R&D focus.
Expertise
Our team of 8 doctors and 19 masters in mechanical, electronic, and thermal engineering propels industry progress.
State-of-the-Art Facilities
Equipped with advanced CNC and machining tools, our workshops ensure precision in mold and machine production.
Innovation and Quality
Our sample workshop and testing systems ensure top-quality equipment. Our European R&D center drives automation and holds key patents.
Siemens Partnership
Since 2016, our collaboration with Siemens has advanced production line intelligence, paving the way for pulp molding innovations.
