Full Automatic Molded Fiber cup lid production line
A production line for creating disposable pulp molded cup lids integrates several key components: a pulp processing unit, a primary machine, a vacuum mechanism, a high-pressure water system, and an air compression system. This assembly efficiently manufactures single-use lids for molded pulp cups.
- The production speed is fast, each cycle of ordinary products is 35~45s, and the daily output is 300~500kg, about 100,000 pieces.
- The whole machine adopts cam and linkage mechanism and is driven by servo motor to ensure operation accuracy.
- The pipeline is scientifically designed to make the air distribution more even, and each template adopts an independent blowing pressure adjustment mechanism.
- The whole machine adopts a frame structure to increase the overall rigidity of the machine, and reasonable material distribution controls the total host weight below 15t.
- The power system adopts an energy-saving design. Although the total driving power is high, the motor is inactive most of the time.
The pressure holding pressure is all achieved by mechanical self-locking, and no energy is wasted during the pressure holding time. - The entire machine adopts a servo mechanical structure, without pollution caused by leakage of the hydraulic system. It is clean and safe. All moving positions are fully covered and equipped with sensors to ensure safe operation.
Model：TSMP-9570-C
Functional description/main parameters:
- Four processes including integration, hot pressing, trimming and stacking are automatically completed in one machine.
Fully automatic cup lid integrated machine driven by servo motor + precision reducer + pneumatic control + hydraulic booster - Molding method: Rotational Molding
- Overall dimensions: L10700×W3330×H3800mm, total weight about 27T
- Template size: 1100 × 750mm
- Maximum hot pressing pressure: 30T (servo)
Maximum trimming pressure: 60T - Motor power:
6.1 Molding motor: 7kW
6.2 Translation motor: 5kW
6.3 Hot pressing motor: 7kW
6.4 Trimming hydraulic motor: 11kW
6.5 Other conveying motors: 8.75kW - Heating installed power: 122.4kW (or 140,000 kcal)
- Total power: 161.15kW
- Product range that can be produced, height <130mm, thickness <1.0mm
- Molding efficiency: ≥35 seconds/mold (depending on the product)
| Models | Output Capacity | Floor | Staff | Electricity | Water |
|---|---|---|---|---|---|
| TL200 | 200000pcs/day | 24 * 18 Height≥4M | 4persons/shift | 410-430KW/Hour | 0.1-0.2Tons/Hour |
| TL400 | 400000pcs/day | 24 * 36 Height≥4M | 6persons/shift | 440-460KW/Hour | 0.2-0.3Tons/Hour |
| TL600 | 600000pcs/day | 24 * 48 Height≥4M | 9persons/shift | 1010-1030KW/Hour | 0.3-0.4Tons/Hour |
| TL800 | 800000pcs/day | 24 * 72 Height≥4M | 12persons/shift | 1390-1420KW/Hour | 0.5-0.6Tons/Hour |
| TL1000 | 1000000pcs/day | 24*72 Height≥4M | 13persons/shift | 1650-1690KW/Hour | 0.6-0.7Tons/Hour |
| TL1600 | 1600000pcs/day | 24*72 Height≥4M | 20persons/shift | 2750-2770KW/Hour | 0.8-1.2Tons/Hour |
| TL2400 | 2400000pcs/day | 72*72 Height≥4M | 28persons/shift | 4000-4030KW/Hour | 1.6-1.7Tons/Hour |
| TL3200 | 3200000pcs/day | 24*288 Height≥4M | 36persons/shift | 5000-5050KW/Hour | 2-2.5Tons/Hour |
Advanced Automation
The entire production process is seamlessly automated, ensuring streamlined operations from start to finish.
Versatility in Product Design
Our equipment is adept at manufacturing complex shapes, including items with negative angles like cup lids, thanks to its precise alignment and cold extrusion capabilities.
Efficiency and Precision
Characterized by swift operation, exceptional accuracy, and superior control, the machinery is powered by servo motors for optimal performance.
About Besure: A Pioneer in Pulp Molding Innovation
- Besure: Innovating Pulp Molding Since 1997
- Pioneered molded pulp production in China, integrating European technology.
- Evolved into a comprehensive group for R&D, manufacturing, and sales of pulp molding solutions.
- A China-Europe joint venture, leading the industry with a global footprint.
- The first Chinese pulp molding equipment manufacturer to go public.
- Over 25 years of expertise, setting the standard for high-end pulp molding equipment.
- Supports a global customer base with a network of six service centers.
BeSure: Leading in Pulp Molding Technology
BeSure: Pulp Molding Innovator
Located in Foshan, China, BeSure leads in advanced pulp molding equipment, with a 38,000 sq m facility and over 250 staff, including a strong R&D focus.
Expertise
Our team of 8 doctors and 19 masters in mechanical, electronic, and thermal engineering propels industry progress.
State-of-the-Art Facilities
Equipped with advanced CNC and machining tools, our workshops ensure precision in mold and machine production.
Innovation and Quality
Our sample workshop and testing systems ensure top-quality equipment. Our European R&D center drives automation and holds key patents.
Siemens Partnership
Since 2016, our collaboration with Siemens has advanced production line intelligence, paving the way for pulp molding innovations.
